What is the manufacturing process of D3O materials?

Across the range of materials, D3O utilises a variety of polymer processing techniques.

D3O has an in-house team of chemists and designers, who customise the material for bespoke protection. D3O works with industry experts and technical research partners, as well as major global government bodies to ensure every product is fit for purpose.

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Manufacturing ERP D3O® materials can be co-moulded with other materials using secondary manufacturing steps. For example, Formable Foam (FF) materials can go through compression moulding processes, and Formable Elastomers (FE) are moulded through injection and extrusion techniques.

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3O offers a range of smart, rate sensitive materials – the stress vs. strain characteristics are dependent on the rate of loading. This means that the faster the impact, the greater the resistance to the force. Using D3O’s patented and propriety technologies, we have engineered a portfolio of materials with a variety of production processes. Each formulation is developed to meet the specific needs of diverse market places and a wide range of product applications. Our current materials portfolio falls into four groups: Set Foams (SF), Formable Foams (FF), Set Elastomers (SE) and Formable Elastomers (FE).