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What is the best metal to use for lead acid battery cables?

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Question added by Salma Eid , Dietitian/Nutritionist , Muscle Power Sports, Nutrition Centre
Date Posted: 2018/01/03
Hashem Nassar
by Hashem Nassar , Responsable Commercial , El Sewedy Cable (Dernier poste)

The best metal to use for the lead acid is Tinned Copper

AJITH V GOPAL
by AJITH V GOPAL , SUPERVISOR AND STORE MANAGER , LG PRIVATE LIMTED

copper will be better to be used

Bidi Imran
by Bidi Imran , Car Parking Attendant , Mwena photo lab

copper cables are the best to  be used for lead acid batter

Raju Murugesan
by Raju Murugesan , supervisor , Gulf spic contracting company

Tinned Copper is the best metal used for lead acid battery cables.

 

Joel Coles
by Joel Coles , Electrician/Fire Alarm Technician , Jeddah house engineering & consultants

Copper cables, alluminium alloy.

Muhammad Umer
by Muhammad Umer , IT Support Engineer , Bank Albaraka

brass material is the best for battery terminals

Arnold Sillote
by Arnold Sillote , Communication Engineer / Technician , Civil Aviation Authority of the Philippines

Hello mam you can use copper cables of correct ratings. Copper cables are widely used not only in cars but also heavily in power industry as well. it is a recommended standards :)

Imtiyaz Shaik
by Imtiyaz Shaik , ELECTRICAL ENGINEER , LEIGHTON CONTRACTING QATAR

The best metal to use for lead acid battery cables is Tinned copper.

Chris Morton
by Chris Morton , PROPERTY MANAGER , Maritzburg Microfarm

You need to ask is what current load the cables need to handle in relation to the size of the battery - this is to determine the minimum thickness of the cables one would require for a specified battery. To determine the thickness of copper cables one needs to do a cable size calculation, according to the maximum load which will help one select the correct cable. For a typical car battery one will use a 8mm copper cable that is suitable to carry the expected load.

Using the maximum expected current generated by a normal car battery, 32A one could use a calculator such as this one here: https://www.omnicalculator.com/physics/dc-wire-size to determine the correct cable size. 

from omnicalculator here are the results of this calculation:

Source voltage
12V

Allowable voltage drop (V)
3%

Conductor material
Copper

Current (I)
32A

One-way distance (D)
2m

Maximum wire temperature
75°C

Recommended wire size per cable
Wire gauge
8 AWG

This field is calculated automatically, you cannot change its value manually.
Wire cross-sectional area (A)
7.3
mm²

Wire diameter (d)
3.049
mm

Mohammad Salman Salman
by Mohammad Salman Salman , head technician , view tech

  •  Asalamwalekum 

  • Copper battery terminal connectors offer the highest degree of combined electrical conductivity and strength

    Brass battery terminals are best used in marine and corrosive environments, while lead battery terminals are much more malleable and easy for the average garage mechanic to work with.

     Copper battery terminals are tinned to resist corrosion, and can be easily soldered or crimped.

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