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What is the importance of implementing TPM rules?

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Question added by Ahmed Fathy , General Manager + EBRD International Adviser , RUBEX for Metal Industries
Date Posted: 2014/02/02
mohamed sabeen
by mohamed sabeen , QHSE Manager , Novus catering service

TPM (Total Productive Maintenance) is a holistic approach to equipment maintenance that strives to achieve perfect production:

  • No Breakdowns
  • No Small Stops or Slow Running
  • No Defects

In addition it values a safe working environment:

  • No Accidents

TPM emphasizes proactive and preventative maintenance to maximize the operational efficiency of equipment. It blurs the distinction between the roles of production and maintenance by placing a strong emphasis on empowering operators to help maintain their equipment.

The implementation of a TPM program creates a shared responsibility for equipment that encourages greater involvement by plant floor workers. In the right environment this can be very effective in improving productivity (increasing up time, reducing cycle times, and eliminating defects).

Akbar Bakhshmand
by Akbar Bakhshmand , Production / Business Analysis , Saipa Corp

Hello

It can help you to ensure that the maintenance program is defined and implemented efficiently and effectively.

Waqayan Al Waqayan
by Waqayan Al Waqayan , Secretary of Sharia Supervisory Board (SSB) , Ahli United Bank (AUB)

Total productive maintenance (TPM)

One of the main objectives of TPM is to increase the productivity of plant and equipment with a modest investment in maintenance. By investing in equipment maintenance, equipment losses can be prevented as :

1. Breakdown losses caused by the equipment

2. Setup and adjustment losses

3. Minor stoppage losses.

4. Speed losses

5. Quality defect and rework losses.

6. Yield losses.

 

Mostafa Hassan Mohammed Mohammed
by Mostafa Hassan Mohammed Mohammed , BUSINESS CONSULTANT (OPERATIONAL EXCELLENCE) , Brouq Holding

it's one of tools of lean six segma, and it used to reduce mainly the waste in facility, and using it we make u get ride of the major5 loses that Mr. Waqayan said + increase the life time of the machine and help u to know and determine acaurtlly the root cause of the problems

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