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Working principle of a combined cycle power plant
An open circuit gas turbine cycle has a compressor, a combustor and a turbine. For gas turbines the amount of metal that must withstand the high temperatures and pressures is small, and lower quantities of expensive materials can be used. In this type of cycle, the input temperature to the turbine (the firing temperature), is relatively high (900 to1,400 °C). The output temperature of the flue gas is also high (450 to650 °C). This is therefore high enough to provide heat for a second cycle which uses steam as the working fluid; (a Rankine cycle).
In a combined cycle power plant, the heat of the gas turbine's exhaust is used to generate steam by passing it through a heat recovery steam generator (HRSG) with a live steam temperature between420 and580 °C. The condenser of the Rankine cycle is usually cooled by water from a lake, river, sea or cooling towers. This temperature can be as low as15 °C
Performance gas turbine
Through Internal air system
1. The engine internal air system is defined as those airflows which do not directly contribute to the engine thrust. The system has several important functions to perform for the safe and efficient operation of the engine. These functions include internal engine and accessory unit cooling, bearing chamber sealing prevention of hot gas ingestion into the turbine disc cavities, control of bearing axial loads, control of turbine blade tip clearances and engine anti-icing. The system also supplies air for the costumer services. Up to one fifth of the total engine core mass airflow may be used for these various functions.
2. An increasing amount of work is done on the air, as it progresses through the compressor, to raise its pressure and temperature. Therefore, to reduce engine performance losses, the air is taken as early as possible from the compressor commensurate with the requirement of each particular function. The cooling air is expelled overboard via a vent system or into the engine main gas stream, at the highest possible pressure, where a small performance recovery is achieved.
COOLING
3. An important consideration at the design stage of a gas turbine engine is the need to ensure that certain parts of the engine, and in some instances certain accessories, do not absorb heat to the extent that is detrimental to their safe operation. The principal areas which require air cooling are the combustor and turbine..
4. Cooling air is used to control the temperature of the compressor shafts and discs by either cooling or heating them. This ensures an even temperature distribution and therefore improves engine efficiency by controlling thermal growth and thus maintaining minimum blade tip and seal clearances.
Turbine cooling
5. High thermal efficiency is dependent upon high turbine entry temperature, which is limited by the turbine blade and nozzle guide vane materials.
Continuous cooling of these components allows their environmental operating temperature to exceed the material’s melting point without affecting the blade and vane integrity. Heat conduction from the turbine blades to the turbine disc requires the discs to be cooled and thus prevent thermal fatigue and uncontrolled expansion and contraction rates.
